Designing the mixing panel
It's a curse to be an engineer. I've spent days and days trying to design a mixing panel for my compressor. First I had to figure out how to set up my bank bottles. I've sketched it all.
My goal was to be able to run the compressor and either fill a bank or fill a bottle. Furthermore, I wanted to be able to run the compressor and fill a bank... while filling bottles off a different bank. That is what made it interesting.
Initially, I had come up with doing it using 3-way valves. It made perfect sense- each bank could either be turned to the bottles or turned to the compressor (manifold). I could fill two banks at once, and still fill bottles off the third bank. Here's a sketch of that:
But then reality set in. I can buy needle valves for $12 up to $40 for nice panel-mount ones. The absolute cheapest ball valve I found was $90. And $170 for a 3-way panel-mount. Ouch. And then, every subject expert I spoke with said the same thing: ball valves aren't what you want. Besides the up-front cost, they leak, they are expensive to rebuild, and they 'shock' the system when flipping from one side to another.
So we're going to use line valves. I took a look at Gypsy Divers' setup and liked their big panel. It made sense walking right up to it. With that in mind, I came up with this. Unlike the 3-ways, any gas changing requires two knobs to be twisted, but needle valves also let you do flow control.
At this point, I need to decide on how all these are going to be plumbed. Flex hose is easy- but it isn't cheap. Steel tubing seems to be a popular design, so I'm going to look into it further.
Labels: compressor



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